MACHINE TERMINAL (PG) SDN BHD
11A, 11B & 11C,
Lintang Sungai Tiram 5,
Sunway Prima,
11900 Bayan Lepas,
Penang, Malaysia.
+604-5844 111
+6012-4762298
+6016-9868884
JOHOR BRANCH
40A, Jalan Bayu 1/1, Taman Nusa Bayu, 79200 Iskandar Puteri, Johor, Malaysia.

Mazak Integrex i-500V/5

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Mazak Integrex i-500V/5 Integrex i-V Series Multi - Tasking Machines Mazak CNC Machine


Mazak Integrex i-500V/5

New multi-tasking machine designed for high-accuracy, high-productivity and high-reliability
 
Large machining area: dia. 730 mm × 1000 mm (dia.28.74” × 39.37”) Maximum table load capacity: 880 kg (1936 lbs) (Including pallet weight) Higher productivity thanks to a variety of functions such as 5-axis machining, high-speed machining and high-torque machining in addition to the ability to effectively integrate multiple machining processes.
 
Machine Specifications

Mazak Integrex i-500V/5  Bed Length -
Capacity Maximum Machining Diameter 730 mm / 28.740 in
Maximum Machining Length 1000 mm / 39.370 in
Turning Spindle Chuck Size 610 mm / 24 in
Maximum Speed 1000 rpm
Motor Output (30 minute rating) 30 kw / 40.0 hp
Milling Spindle B-Axis Travel 150°
Magazine Capacity 40
Maximum Speed 12000 rpm
Motor Output (15 minute rating) 22 kw / 30.0 hp
Feed Axes Travel (X Axis) 1100 mm / 43.31 in
Travel (Y Axis) 800 mm / 31.50 in
Travel (Z Axis) 900 mm / 35.43 in

Integrex i-V Technology
 
Control Type: SmoothX
 
Intelligent Machine Functions



Active Vibration Control

Minimised vibration function for high-speed, high-accuracy machining and longer tool life.


Smooth Corner Control

Smooth cornering to reduce unnecessary acceleration/deceleration for improved finished surfaces and minimised cycle times.


Smooth Machining Configuration

(Convenient Parameter Setting and Fine Tuning Function) Machining time, finished surface smoothness and machining shape can be adjusted for improved productivity.


Intelligent Safety Shield

(Machine Interference Prevention) Functions for safe operation during machine setup and automatic operation.


Intelligent Thermal Shield

(Heat Displacement Control) Unique Mazak heat displacement compensation system.


Intelligent Balance Analyzer

(Unbalanced Table Detection and Analysis) Shows required weight and locations to eliminate unbalanced condition.


Mazak Voice Adviser

(Verbal Message System) Verbal support for machine setup and safe conditions confirmation.


Intelligent Maza-check

(High-Accuracy 5-Axis Calibration) Position misalignment and incline of the rotary axes can automatically be measured and compensated to realize high-accuracy 5-axis machining.
 


Intelligent Maintenance Support

(Comprehensive Maintenance Monitor) Useful information for improved preventative maintenance to prevent unexpected machine downtime.


Intelligent Performance Spindle

(Comprehensive Spindle Monitoring) Monitoring milling spindle status - designed to minimize downtime and improve preventative maintenance.


Variable Acceleration Control

New function which permits the faster acceleration capability of linear axes to be used whenever possible. The slower acceleration of the rotary axes is not used for all program commands,resulting in faster machining cycle times.


Series Characteristics
  • High-speed and high-torque milling spindles with B-axis
  • Large square or round tables with full C-axis rotation for turning
  • CAT 40 and CAT 50 taper spindles
  • Two-pallet changer
  • Tool storage capacities from 40 to 348 tools
  • Easy integration for PALLETECH system for automated manufacturing

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